22. Maintenance Work on Plant plant maintenance is the application of best practices to increase equipment up time in manufacturing facilities. This helps plants avoid unplanned downtime and ensures production stays on schedule. ∴ Why is maintenance of plant and equipment important? An effective maintenance programme will make plant and equipment more reliable. Fewer breakdowns will […]
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21. Leak test of Pipes The leak test involves filling the pipe system with a liquid, usually water, which may be dyed to aid in visual leak detection, and pressurization of the pipe to the specified test pressure. Pressure tightness can be tested by shutting off the supply valve and observing whether there is a
20. Insulation for piping and equipment Piping and equipment should be insluated according to the insulation class, operating temperature and insulation thickness stated in the P&ID and Data sheets. All insulation shall be covered with weather protection designed and installed to prevent ingress of water during normal operation. Types of Insulation 1) Hot Insulation –
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19. Instrument Installation The instrument installation is in designing, specifying, procuring, calibrating, installing, piping, loop checking, commissioning and maintaining instrumentation and control systems for a wide range of industrial and commercial process controls, ensuring that the plant operates safely. ∴ ∴ Hazard Category Hazards Controls Defective Equipment 1. Accidents can occur through the use of faulty
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18. Hydrotest Hydrotest is a way of checking the integrity of pressure vessels, pipelines, cylinders, boilers, storage tanks as well as fuel tanks. With the help of this test, pressure tightness, strength and any leakages are checked. Hydrotest involves a test which is performed with the help of water (which is why this test is
17. HVAC Duct Installation & Insulation HVAC is an abbreviation for Heating, Ventilation and Air Conditioning, and refers to the climate control systems installed in homes or commercial properties. Their task is to move heated or cooled filtered air throughout the building, to keep inhabitants of the structure comfortable. ∴ ∴ Hazard Category Hazards Controls Slips and Trips
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16. HDPE Installation High-density polyethylene (HDPE) is an extremely versatile material that is utilized for a number of engineering works. As one of the most versatile plastic materials around, HDPE plastic is used in a wide variety of applications, including plastic bottles, milk jugs, shampoo bottles, bleach bottles, cutting boards, and piping. Known for its
15. Grit Blasting (Sand Blasting) Abrasive grit blasting (also commonly known as abrasive blasting or sandblasting) involves forcibly propelling an abrasive material against a surface under high pressure. Different variants of the blasting process involve different media, which range in their levels of abrasiveness, with some being highly abrasive while others are very mild in effect. The most abrasive methods include shot blasting (which uses metal shot) and sandblasting. ∴ ∴ Hazard Category Hazards Controls Foreign Bodies in Eyes 1. With the
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14. Grinding (그라인더 사용) Grinding is the process of removing metal by the application of abrasives which are bonded to form a rotating wheel. When the moving abrasive particles contact the workpiece, they act as tiny cutting tools, each particle cutting a tiny chip from the workpiece. ∴ ∴ Hazard Category Hazards Controls Particles in The Eye 1. Can occur through attempting to lift.
13. Grating Installation The steel grating can be installed and fixed in many ways. Typically, welding installation, fastener fixing and angle steel fixing are three methods we commonly used for steel grating installation. ∴ ∴ Hazard Category Hazards Controls Falls of Materials/ Tools 1. Can occur by hand materials and tools, etc. Being accidentally dropped through the gratings
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